R3 .30 caliber problem and fix
The Problem:
I first noticed after about 2K rounds my velocity dropped off. That can be common, sometimes the HST needs to be readjusted. So I screwed in the HST 1/4 turn and I was back at the 890 fps I was before. I was fine for about another 150 rounds until the real problem started. The gun started behaving erratic when trying to find zero on my target. I put the Matador on the chrony and I found a strange phenomenon. When the gun was full (220 BAR) no manner where the HST was set the most I could get out of the gun was 750 fps. As the pressure in the reservoir dropped the speed conversely would rise until below 150 bar the speed was at 912. I concluded that the valve must be stuck and the reason for the change in speed is that the valve gets more resistance from the air in the reservoir the higher the pressure. The valve must be allowed to move freely in the regulator. The belleville washers are clean, the O rings are perfect and the regulator is assembled correctly. What I found was the valve stem was slightly bent. I know this problem developed over time because the gun was super consistent when I was new. . The valve stem was not too long as it was in Ed’s factory specs. I straightened the valve stem reassembled the gun and I still had the same problem.
The fix:
what I found was the valve stem was slightly oversized and a little rough. Because the stem is steel and the valve stem housing is brass the valve was getting caught/sticking and in my opinion the valve couldn’t open enough. When the gun fell below the 150 pressure setting the valve didn’t have to work as hard to move forward when the hammer hit the stem. I polished the valve stem with 220/20/400/600/800/1200/2000 grit paper on a lathe until I could see my reflection in the valve stem. The valve moved like it was on ball bearings inside the housing. The regulator gave me 24 shots with the average at 880 and the ES at 2.6 fps.
I welcome any criticism you may have about my fix. It’s is possible that I just got lucky. Hell, it’s better to be lucky than good anyway.
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I just caught up on this latest adventure with Gen 2 30s. 😯 I have too many other hobbies taking my time lately. It sounds like the 2700 shots approximately on my Gen 1 30 standard is a pure freak of luck? I do have it tuned down a bit (875 fps). It must be very much on borrowed time. When the stem breaks I will replace it with another just like the one in it now instead of the new brass one Ed sent me I guess. 😉 BTW – I have sorted the pellets on this beast from day one. There are too many that are too far off just on weight. I only shot it 100 shots in the last six months at raccoons and opossums (ok a few sparrows).
Is there anyone else watching this thread with a Gen 1 30 that is also not having problems? I really didn’t expect this many shots out of a stem on a 30. I am afraid to change anything on it but it still shoots well. I wonder if the 3mm stem will cure all of the ills on the Gen 2?