R3 .30 caliber problem and fix
The Problem:
I first noticed after about 2K rounds my velocity dropped off. That can be common, sometimes the HST needs to be readjusted. So I screwed in the HST 1/4 turn and I was back at the 890 fps I was before. I was fine for about another 150 rounds until the real problem started. The gun started behaving erratic when trying to find zero on my target. I put the Matador on the chrony and I found a strange phenomenon. When the gun was full (220 BAR) no manner where the HST was set the most I could get out of the gun was 750 fps. As the pressure in the reservoir dropped the speed conversely would rise until below 150 bar the speed was at 912. I concluded that the valve must be stuck and the reason for the change in speed is that the valve gets more resistance from the air in the reservoir the higher the pressure. The valve must be allowed to move freely in the regulator. The belleville washers are clean, the O rings are perfect and the regulator is assembled correctly. What I found was the valve stem was slightly bent. I know this problem developed over time because the gun was super consistent when I was new. . The valve stem was not too long as it was in Ed’s factory specs. I straightened the valve stem reassembled the gun and I still had the same problem.
The fix:
what I found was the valve stem was slightly oversized and a little rough. Because the stem is steel and the valve stem housing is brass the valve was getting caught/sticking and in my opinion the valve couldn’t open enough. When the gun fell below the 150 pressure setting the valve didn’t have to work as hard to move forward when the hammer hit the stem. I polished the valve stem with 220/20/400/600/800/1200/2000 grit paper on a lathe until I could see my reflection in the valve stem. The valve moved like it was on ball bearings inside the housing. The regulator gave me 24 shots with the average at 880 and the ES at 2.6 fps.
I welcome any criticism you may have about my fix. It’s is possible that I just got lucky. Hell, it’s better to be lucky than good anyway.
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Ok I didn’t want to make this to the public eye but I feel like I have to, for me and my other fellow airgunners that got a faulty gun, this is an email that I got from Tony today, I feel like I got kicked on the balls.
Hello,
Since the gun was purchased well over a year ago I can’t refund it.
You made it sound like it was a recent warranty-covered purchase I could not locate it because it was not recent.
So we have a few options here:return
– send the gun back to you at your expese (whatever return UPS would cost) without doing anything
– replace the valve with the recent production 2mm shaft (the shipment is on the way from Russia to me, would be about 10 days before it gets in). Charge for repairs and return
– replace the valve+brass insert with the future production valve (3mm shaft) I was told by Ed it’s in production but don’t have any ETAs yet. Charge for repairs and return
I don’t want just to sit on your gun without doing anything and leaving you without it.
Please choose the option.
Why I have to pay for repairs for a gun that never performed well since the beginning, I already spent $100 to send the gun back to him and now he wants me to pay for the return too!!!! Wtf!!!!
He keeps mentioning the warranty but I already told him I don’t want a Refund I want the gun to be fixed, that’s it!!!!!